Do You Know Five Characteristics of Single Facer Machine that the Carton Factory Must-Have in the Future?
In the corrugated board production process, the quality of the single groove of the single-sided production plays a key role in the compression of the carton. For example, the pressure control of the single groove process in the single-sided production is too heavy, and the corrugated paper or the paper inside will cause extrusion damage , Resulting in insufficient pressure on the edge of the cardboard, affecting product quality. The single-facer is one of the important equipment of the corrugated box production line. The forming quality of the corrugated board has a great relationship with the correct use and maintenance of the single-facer. The single-facer machine produces corrugated core paper (a special name for corrugated paper in cardboard). In the corrugated packaging industry, it is known as the heart of the "Corrugated Cardboard Production Line". Now more and more cardboard factories pay attention to the application of intelligent systems. This article will discuss the advantages and characteristics of the intelligent system of single-sided machines.
7 Major Elements of single Control System
Single Facer is an important part of corrugated board, which mainly produces single groove board. Single-sided control system is
mainly:
a. Control of Roll stand
b. Preheater wrap angle control
c. Glue volume gap control
d. Pressure roll control
e. Slurry board control
f. single facer speed control
g. Wet-end control
These are mainly operated by humans in the traditional production process. In the process of operation, most people control and adjust according to their own experience and habits, so it is easy to cause some problems and at the same time increase the labor intensity of the workers. If equipped with an intelligent control system, no personnel adjustment is required, and labor can be saved.
Features and Benefits of Automatic Control System for Single Facer
The speed control system realizes the synchronous control of each unit through the wet end control interface, including the order change system. The following briefly introduces the characteristics and advantages of the single-facer automatic control system:
1.The Glue Volume Control
Tradition
Under normal circumstances, the staff are willing to increase the glue gap during the normal production process to control the amount of glue, so that there will be no degumming. The disadvantage is that it will cause the cardboard to become soft, side pressure, and waste materials.
Intelligent
The intelligent paste automatic control system automatically adjusts the paste gap according to the paper material and production speed. In this way, there is no need for personnel adjustment, and production can be carried out in accordance with the standards set by the labeling company itself. This also has the advantage of saving raw materials and reducing material loss.
2. Pressure Roll Control
Tradition
The control of the pressure roller mainly affects the adhesion of the cardboard and the damage of the paper. Excessive pressure will cause abnormal cardboard quality, and too small pressure will cause poor cardboard adhesion. It is difficult for the staff to identify the pressure during production.
Intelligent
The intelligent pressure roller automatic control system can automatically adjust the pressure roller gap according to the paper material and speed changes. Different speeds and pressures will be different, and no personnel adjustment is required.
3. Slurry Plate Control
Intelligent
the pulp baffle plate automatically adjusts the width of the paste baffle plate according to the size of the paper door.
4. Preheater Wrap Angle
Tradition
The control of the coating angle of the preheater is mainly to control the moisture content of the base paper and the temperature of the paper. In conventional production, the adjustment of the preheater is often not timely, resulting in unstable cardboard quality.
Intelligent
The wrap angle control of the smart preheater is automatically controlled by the sensor, paper material, and changes in the production speed, without personnel adjustment. The temperature of the paper can be coated at different angles according to the different materials, and the operation is completely in accordance with the company's regulations.
5. Roll stand Control
Tradition
The bottom paper holder is mainly to install the bottom paper, but the most complicated step in the bottom paper operation is the middle bottom paper. The slow or uneven middle bottom paper will cause a lot of production loss.
Intelligent
The intelligent base paper rack control realizes automatic paper feeding and automatic alignment control, so as to avoid the occurrence of such problems.
Summary
Through automatic control, losses caused by human operation errors and empirical judgment errors can be avoided. At the same time, through automatic control, the quality of cardboard production can be stabilized and efficiency can be improved. It can also reduce production loss and energy loss.
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